Unplanned downtime is a significant challenge for asset-centric industries, resulting in lost production and decreased productivity for maintenance teams. Zapoj's AI-powered CEM Platform can help by overlaying your devices, technologies, and networks to rapidly pull through data and build a seamless predictive maintenance journey. This approach can help reduce unplanned downtime and increase the overall success of your operations.
Improvement in downtime forecasting accuracy
Reduction in unplanned machine downtime
Increase in maintainence staff productivity
Reduction in maintainence costs
Zapoj CEM takes condition and operations data from factory assets using Events API or IoT middleware or database solutions. There's no need to add any hardware or install anything on-site. The platform then utilizes this data along with in-house designed advanced machine learning and artificial intelligence to provide a scalable solution for reducing unplanned downtime and improving sustainability through predictive maintenance.
Zapoj CEM enables condition-based maintenance (CBM) by utilizing integrated sensor data and rule-based threshold settings to monitor physical parameters that relate to the actual condition of a machine. These vital signs of machine health include factors such as vibration, current, and acoustic signature. Based on incoming data and rule-based thresholds, the platform automatically launches an incident to an on-call maintenance engineer to prevent machine failure.
Zapoj CEM Predictive maintenance (PdM) uses artificial intelligence (AI) and machine learning (ML) to automatically interpret industrial machines' condition now and in the future, with the ultimate goal of saving operational and maintenance expenses. It’s about predicting upcoming machinery issues so that failures can be avoided, and the correct maintenance actions can be performed when they’re needed.
Zapoj CEM Platform supports an easily accessible secure API, allowing your team to integrate seamlessly with your existing technology stack, customize your requirements, and leverage your in-house skills and IP. Fully compatible with a wide range of industry-standard systems, including Enterprise, Business Intelligence, Dashboard, MES, Asset Management and Industrial IoT platforms.
Zapoj CEM enables you to monitor your equipment or device fleets for failures or changes in operation, providing suggestions on when to perform maintenance across your Factory Floor.
Help your maintenance teams focus their efforts in the right area, reducing wasted effort and Operational expenditure